1st place at the German CanSat competition!

Our final presentation for the German CanSat 2021/2022 competition took place on May 12 via video conference. At this event, the participant teams presented their elaborated data of the launch campaign in front of the jury and the other teams. This was followed by an evaluation of each team in relation to the entire project, scoring on the criteria of learning progress, scientific work, technical implementation, professionalism and public relations. Afterwards, the first four places were named, where we can proudly announce to have scored as the best team in the German CanSat competition this year!

With this result we have been qualified to participate in the European CanSat competition and will travel to Bologna (Italy) from June 20th to launch our satellite once again, this time against international competition. Until then we have a lot of work to do, e.g. repairs or optimizations of the CanSat based on recent discoveries from the launch campaign. In addition, we have to write a comprehensive report for the European competition and install a radio system in the CanSat, which we can use to send data to a ground station on site.

The realization of the project would not have been possible without the active support of our Sponsors und Betreuer nicht möglich gewesen, weshalb wir uns in diesem Sinne nochmals ausdrücklich bei diesen Bedanken wollen!


Many 3D-printed Parts

Our CanSat has a shell made of PET-G, a plastic that can be processed very well with the 3D printer. In the course of the project, we created a 3D model for the shell, but it kept changing. New sensors were added or more space had to be created for the gas collection bags at a certain point.

All models printed during the competition

In order to test the individual components, we have printed them out frequently; on the picture you can see all the test prints. We are surprised ourselves how many there have been in the course of the last six months. Of course, we will shred all the test prints and have them processed into new filament so that we can reuse them.

PS: The different colours are different filaments, some of which print faster.


Update 19.03.2022

The deadline for sending our CanSat to the launch campaign is approaching, which is why we met again at the weekend to put the "final touches" to our probe. After the structure had to be reduced by a few millimetres and reprinted accordingly in order to comply with the required external dimensions of the CanSat, it was now time to finally place all the components inside in their finished state. However, before we also installed the pump system, we subjected the entire system to a final test in which we once again used the used and no longer sterile test bags. The following video shows the complete test using all the electronics installed on the launch day:

Sequence of the test:

0:00 When the power source is connected, the probe starts directly with the self-test programme of the electronics. In the finished state of the CanSat, this only happens after pressing the on/off switch, which is already permanently installed in the casing and was therefore not used for this test. The checking of the individual components one after the other is initiated by a long beep of the acoustic signal generator and returns the signal for "component functional" by a double beep.

1:07 Now the programme sequence for the case of the probe begins, which can be recognised by the humming sound of the pump. Actually, this part is only carried out after the launch and ejection of the probe from the rocket has been detected and the sensor system has been read out regularly in the meantime. For the test, however, we shortened this part and went directly to filling the gas collection bags in the programme sequence.

The filling of the gas collection bags starts with the first bag at the top left and then continues counterclockwise with bags two and three. Two factors are decisive for the filling time during which air is actively fed into the corresponding bag via pump and valves: the air pressure and the height calculated with it, as well as a maximum time interval that may not be exceeded. The former ensures that air samples from different layers are collected by the valves switching to the next bag at certain distances from the floor. The second stops the filling of the bag when the height intervals for filling a single bag are so long that continuous pumping into the bag could damage it if the internal pressure is too high. Since the ambient air pressure in the test setup is approximately constant, each bag is filled according to the second factor for just under 15 seconds. This is followed by a short venting of the system, during which all valves are switched to output. This is to minimise the mixing of gas samples from different heights by the air remaining in the hoses and valves between the filling of two gas collection bags. A short beep signals the switching to the next bag and the process repeats.

In the video it is difficult to see the filling of the gas collection bags. This is because we only take small air samples and the test bags used in the video are already very crumpled and not completely empty of air due to frequent use.

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